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Previous year question hub

Casting, Forming and Joining Processes - Materials, Manufacturing and Industrial Engineering - Mechanical Engineering Previous Year Questions

Practice Casting, Forming and Joining Processes - Materials, Manufacturing and Industrial Engineering - Mechanical Engineering previous year questions organised from real papers, with year-wise coverage and clear topic navigation.

28Papers
17Years
99Questions
1Topics

Casting, Forming and Joining Processes question pattern

Every graph below is calculated only from this selection.

Questions by year

Compare question counts across years.

Difficulty distribution

How the classified questions are distributed by difficulty.

Easy 57 57.6%
Medium 40 40.4%
Hard 2 2%

Question type distribution

MCQ, numerical, multiple-select and other formats found in these papers.

MCQ 61 61.6%
Numerical Answer Type (NAT) 35 35.4%
MSQ 2 2%
Fill in the blanks 1 1%

Subject weightage

Top subjects by unique question coverage.

Mechanical Engineering
99 Qs

Most asked topics

Top topics across the included previous year papers.

Materials, Manufacturing and Industrial Engineering
99 Qs

Subtopic coverage

Top subtopics inside this exact selection.

Casting, Forming and Joining Processes
99 Qs

Paper coverage

Question coverage for the most populated papers. Every active PYP paper remains listed below.

Mechanical Engineering (ME) 2025
7 Qs
Mechanical Engineering (ME) 2024
6 Qs
Mechanical Engineering (ME) 2023
2 Qs
Mechanical Engineering (ME) 2021 [Session 1]
3 Qs
Mechanical Engineering (ME) 2020 [Session 1]
4 Qs
Mechanical Engineering (ME) 2020 [Session 2]
2 Qs
Mechanical Engineering (ME) 2019 [Session 1]
3 Qs
Mechanical Engineering (ME) 2019 [Session 2]
3 Qs
Mechanical Engineering (ME) 2018 [Session 2]
5 Qs
Mechanical Engineering (ME) 2018 [Session 1]
3 Qs
Mechanical Engineering (ME) 2017 [Session 2]
2 Qs
Mechanical Engineering (ME) 2016 [Session 1]
4 Qs
Mechanical Engineering (ME) 2016 [Session 2]
3 Qs
Mechanical Engineering (ME) 2016 [Session 3]
3 Qs
Mechanical Engineering (ME) 2015 [Session 3]
2 Qs
Mechanical Engineering (ME) 2014 [Session 1]
4 Qs
Mechanical Engineering (ME) 2014 [Session 3]
4 Qs
Mechanical Engineering (ME) 2014 [Session 2]
3 Qs
Mechanical Engineering (ME) 2014 [Session 4]
3 Qs
Mechanical Engineering (ME) 2013 [Session 1]
3 Qs
Mechanical Engineering (ME) 2013 [Session 2]
2 Qs
Mechanical Engineering (ME) 2013 [Session 3]
2 Qs
Mechanical Engineering (ME) 2013 [Session 4]
2 Qs
Mechanical Engineering (ME) 2011
5 Qs
Mechanical Engineering (ME) 2010
2 Qs
Mechanical Engineering (ME) 2009
2 Qs
Mechanical Engineering (ME) 2008
4 Qs
Mechanical Engineering (ME) 2007
11 Qs

Included previous year papers

Newest papers appear first. Search these papers or sort by year and name.

Paper nameYearPDFAttempt
Mechanical Engineering (ME) 20252025
7 questions in this view
2025
Mechanical Engineering (ME) 20242024
6 questions in this view
2024
Mechanical Engineering (ME) 20232023
2 questions in this view
2023
Mechanical Engineering (ME) 2021 [Session 1]2021
3 questions in this view
2021
Mechanical Engineering (ME) 2020 [Session 1]2020
4 questions in this view
2020
Mechanical Engineering (ME) 2020 [Session 2]2020
2 questions in this view
2020
Mechanical Engineering (ME) 2019 [Session 1]2019
3 questions in this view
2019
Mechanical Engineering (ME) 2019 [Session 2]2019
3 questions in this view
2019
Mechanical Engineering (ME) 2018 [Session 1]2018
3 questions in this view
2018
Mechanical Engineering (ME) 2018 [Session 2]2018
5 questions in this view
2018
Mechanical Engineering (ME) 2017 [Session 2]2017
2 questions in this view
2017
Mechanical Engineering (ME) 2016 [Session 1]2016
4 questions in this view
2016
Mechanical Engineering (ME) 2016 [Session 2]2016
3 questions in this view
2016
Mechanical Engineering (ME) 2016 [Session 3]2016
3 questions in this view
2016
Mechanical Engineering (ME) 2015 [Session 3]2015
2 questions in this view
2015
Mechanical Engineering (ME) 2014 [Session 1]2014
4 questions in this view
2014
Mechanical Engineering (ME) 2014 [Session 2]2014
3 questions in this view
2014
Mechanical Engineering (ME) 2014 [Session 3]2014
4 questions in this view
2014
Mechanical Engineering (ME) 2014 [Session 4]2014
3 questions in this view
2014
Mechanical Engineering (ME) 2013 [Session 1]2013
3 questions in this view
2013
Mechanical Engineering (ME) 2013 [Session 2]2013
2 questions in this view
2013
Mechanical Engineering (ME) 2013 [Session 3]2013
2 questions in this view
2013
Mechanical Engineering (ME) 2013 [Session 4]2013
2 questions in this view
2013
Mechanical Engineering (ME) 20112011
5 questions in this view
2011
Mechanical Engineering (ME) 20102010
2 questions in this view
2010
Mechanical Engineering (ME) 20092009
2 questions in this view
2009
Mechanical Engineering (ME) 20082008
4 questions in this view
2008
Mechanical Engineering (ME) 20072007
11 questions in this view
2007

All Casting, Forming and Joining Processes previous year questions

Practice every matching question in batches of 20, with every available option.

1
2007 · Mechanical Engineering · Materials, Manufacturing and Industrial Engineering · Casting, Forming and Joining Processes
Mechanical Engineering (ME) 2007

Which of the following engineering materials is the most suitable candidate for hot chamber die casting?

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2
2007 · Mechanical Engineering · Materials, Manufacturing and Industrial Engineering · Casting, Forming and Joining Processes
Mechanical Engineering (ME) 2007

Which one of the following is a solid state joining process?

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3
2007 · Mechanical Engineering · Materials, Manufacturing and Industrial Engineering · Casting, Forming and Joining Processes
Mechanical Engineering (ME) 2007
Volume of a cube of side ‘l’ and volume of a sphere of radius ‘r’ are equal. Both the cube and the sphere are solid and of same material. They are being cast. The ratio of the solidification time of the cube to the same of the sphere is
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4
2007 · Mechanical Engineering · Materials, Manufacturing and Industrial Engineering · Casting, Forming and Joining Processes
Mechanical Engineering (ME) 2007

A direct current welding machine with a linear power source characteristic provides open circuit voltage of 80 V and short circuit current of 800 A. During welding with the machine, the measured arc current is 500 A corresponding to an arc length of 5.0 mm and the measured arc current is 460 A corresponding to an arc length of 7.0 mm. The linear voltage (E) – arc length (L) characteristic of the welding arc can be given as (where E is in Volt and L is in mm)

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5
2007 · Mechanical Engineering · Materials, Manufacturing and Industrial Engineering · Casting, Forming and Joining Processes
Mechanical Engineering (ME) 2007
Two metallic sheets, each of 2.0 mm thickness, are welded in a lap joint configuration by resistance spot welding at a welding current of 10 kA and welding time of 10 millisecond. A spherical fusion zone extending up to the full thickness of each sheet is formed. The properties of the metallic sheets are given as :
ambient temperature = 293 K
melting temperature = 1793 K
latent heat of fusion = 300 kJ/kg
density = 7000 kg/m³
specific heat = 800 J/kgK
Assume: (i) contact resistance along sheet-sheet interface is 500 micro-ohm and along electrode-sheet interface is zero; (ii) no conductive heat loss through the bulk sheet materials; and (iii) the complete weld fusion zone is at the melting temperature.
The melting efficiency (in %) of the process is
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6
2007 · Mechanical Engineering · Materials, Manufacturing and Industrial Engineering · Casting, Forming and Joining Processes
Mechanical Engineering (ME) 2007

In open-die forging, a disc of diameter 200 mm and height 60 mm is compressed without any barreling effect. The final diameter of the disc is 400 mm. The true strain is

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7
2007 · Mechanical Engineering · Materials, Manufacturing and Industrial Engineering · Casting, Forming and Joining Processes
Mechanical Engineering (ME) 2007

The thickness of a metallic sheet is reduced from an initial value of 16 mm to a final value of 10 mm in one single pass rolling with a pair of cylindrical rollers each of diameter of 400 mm. The bite angle in degree will be

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8
2007 · Mechanical Engineering · Materials, Manufacturing and Industrial Engineering · Casting, Forming and Joining Processes
Mechanical Engineering (ME) 2007
Match the correct combination for following metal working processes.
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9
2007 · Mechanical Engineering · Materials, Manufacturing and Industrial Engineering · Casting, Forming and Joining Processes
Mechanical Engineering (ME) 2007
A 200 mm long down sprue has an area of cross-section of 650 mm² where the pouring basin meets the down sprue (i.e. at the beginning of the down sprue). A constant head of molten metal is maintained by the pouring basin. The molten metal flow rate is 6.5 × 10⁵ mm³/s. Considering the end of down sprue to be open to atmosphere and an acceleration due to gravity of 10⁴ mm/s², the area of the down sprue in mm² at its end (avoiding aspiration effect) should be
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10
2007 · Mechanical Engineering · Materials, Manufacturing and Industrial Engineering · Casting, Forming and Joining Processes
Mechanical Engineering (ME) 2007

The force requirement in a blanking operation of low carbon steel sheet is 5.0 kN. The thickness of the sheet is 't' and diameter of the blanked part is 'd'. For the same work material, if the diameter of the blanked part is increased to 1.5 d and thickness is reduced to 0.4 t, the new blanking force in kN is

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11
2007 · Mechanical Engineering · Materials, Manufacturing and Industrial Engineering · Casting, Forming and Joining Processes
Mechanical Engineering (ME) 2007
Match the most suitable manufacturing processes for the following parts.
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12
2008 · Mechanical Engineering · Materials, Manufacturing and Industrial Engineering · Casting, Forming and Joining Processes
Mechanical Engineering (ME) 2008

While cooling, a cubical casting of side 40 mm undergoes 3%, 4% and 5% volume shrinkage during the liquid state, phase transition and solid state, respectively. The volume of metal compensated from the riser is

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13
2008 · Mechanical Engineering · Materials, Manufacturing and Industrial Engineering · Casting, Forming and Joining Processes
Mechanical Engineering (ME) 2008

In a single pass rolling operation, a 20 mm thick plate with plate width of 100 mm, is reduced to 18 mm. The roller radius is 250 mm and rotational speed is 10 rpm. The average flow stress for the plate material is 300 MPa. The power required for the rolling operation in kW is closest to

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14
2008 · Mechanical Engineering · Materials, Manufacturing and Industrial Engineering · Casting, Forming and Joining Processes
Mechanical Engineering (ME) 2008
In arc welding of a butt joint, the welding speed is to be selected such that highest cooling rate is achieved. Melting efficiency and heat transfer efficiency are 0.5 and 0.7, respectively. The area of the weld cross section is 5 mm² and the unit energy required to melt the metal is 10 J/mm³. If the welding power is 2 kW, the welding speed in mm/s is closest to
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15
2008 · Mechanical Engineering · Materials, Manufacturing and Industrial Engineering · Casting, Forming and Joining Processes
Mechanical Engineering (ME) 2008

In the deep drawing of cups, blanks show a tendency to wrinkle up around the periphery (flange). The most likely cause and remedy of the phenomenon are, respectively,

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16
2009 · Mechanical Engineering · Materials, Manufacturing and Industrial Engineering · Casting, Forming and Joining Processes
Mechanical Engineering (ME) 2009

Two streams of liquid metal which are not hot enough to fuse properly result into a casting defect known as

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17
2009 · Mechanical Engineering · Materials, Manufacturing and Industrial Engineering · Casting, Forming and Joining Processes
Mechanical Engineering (ME) 2009

Match the items in Column I and Column II.

Column IColumn II
P. Metallic Chills1. Support for the core
Q. Metallic Chaplets2. Reservoir of the molten metal
R. Riser3. Control cooling of critical sections
S. Exothermic Padding4. Progressive solidification
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18
2010 · Mechanical Engineering · Materials, Manufacturing and Industrial Engineering · Casting, Forming and Joining Processes
Mechanical Engineering (ME) 2010

In a gating system, the ratio 1 : 2 : 4 represents

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19
2010 · Mechanical Engineering · Materials, Manufacturing and Industrial Engineering · Casting, Forming and Joining Processes
Mechanical Engineering (ME) 2010
Two pipes of inner diameter 100 mm and outer diameter 110 mm each are joined by flash-butt welding using 30 V power supply. At the interface, 1 mm of material melts from each pipe which has a resistance of 42.4 \(\mu\Omega\). If the unit melt energy is 64.4 MJ m\(^{-3}\), then time required for welding (in s) is
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20
2011 · Mechanical Engineering · Materials, Manufacturing and Industrial Engineering · Casting, Forming and Joining Processes
Mechanical Engineering (ME) 2011

The maximum possible draft in cold rolling of sheet increases with the

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Showing 20 of 93 questions